CASE STUDY :ANKITA AGRO & FOOD PROCESSING PVT LTD
PROCESS MANAGEMENT
3p Group Solution
Ankita Agro & Food Processing Pvt Ltd is one of the leading firms for manufacturing and outsourcing of processed oats. They have one of the largest facilities, with a 75,000 sq ft factory set up in Neemrana. This is one of the leading oats processing sites in Northern India with a german technology of oat processing, integrated and commissioned by the 3p Solutions team. The site was commissioned in 2014 with an installed capacity of 1500 T per month.
PROCESS AUTOMATION APPROACH
- STEP 1 -
3p Group Solution
Process
Conceptualization
1 Month
Process
Conceptualization
1 Month
Understand the Process and Automation Requirement
Benchmarking Product
Basic Process and Technology
- STEP 2 -
3p Group Solution
Specifications and Designing
3 Month
Specifications and Designing
3 Month
Process Parameters Specifications
Input and Output Specifications
Layout Designs
- STEP 3 -
3p Group Solution
Manufacturing
4 Month
Manufacturing
4 Month
BOM
Sourcing
Manufacturing
Testing
- STEP 4-
3p Group Solution
Execution
10 Month
Execution
10 Month
Positioning
Installations
Dry Runs
Commissioning
KEY DELIVERABLES
Ankita Agro & Food Processing Pvt Ltd was facing a challenge in the toasting of oats and manufacturing of Masala oats. With a prior experience of working with the Matrix team, they entrusted us with the objective to design and install a masala oats toasting, feeding, blending and packing system in an existing process setup.
RESULTS
The project was successfully executed in 2016 with a new fluidised bed dryer used for toasting oats. These oats were further fed through a material transfer mechanism in a blending station designed by Matrix to produce Masala oats. These were further transferred by a conveying system to form film seal packing machines. This automation enabled Ankita Agro & Food Processing Pvt Ltd to enhance its toasting capacities and build Masala oats as a new product category to the existing line of processed oats.
GALLERY
" Every little detail makes a difference in the entire process and we couldn’t have trusted anyone except team Matrix to see this project to its success. "
Mr. Rajesh Dugar
Managing Director, Ankita Agro & Food Processing Pvt Ltd